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VXR Logo
PDF Fitting Guides
in association with
Total Vauxhall
Vauxhall Logo

Here are a selection of step-by-step fitting guides which we have put together with Total Vauxhall www.totalvauxhall.co.uk. These guides have all been published in Total Vauxhall Magazine, but we have collated them here for easy reference.

The pdf file will open up in a separate window where you can view it and save it for your own reference. To view these files you will need a reader such as Acrobat Reader installed on your computer. To download a free copy of Acrobat Reader click on the image to the right.

Click Here to Download Adobe Reader

If you experience any issues viewing these PDF files, please check the information on >>> this page <<<

Please Note: The information on this page is provided purely as a guide. This information is not intended to offer step by step fitting. Please ensure that before commencing any work you have the appropriate level of skill and knowledge to undertake any work safely and competently. Courtenay Sport Ltd accept no responsibility for any loss, damage, injury or consequential loss that may arise from individuals working on their own vehicles. If you are in any way unsure about how to proceed with anything, seek professional advice and help.

We also have an archive of fitting information on our >>>> blog <<<<

Total Vauxhall - Issue 144 - January 2013.

Vectra VXR Poly Bushes

Fitting guide for fitting poly bushes to Vectra C VXR. 6 page guide

Total Vauxhall - Issue 126 - September 2011.

Astra VXR Suspension Upgrade

Fitting guide for DAP Springs and rear adjustable anti roll bar on Astra VXR. 5 page guide

Total Vauxhall - Issue 116 - November 2010.

Technical Feature - Courtenay Sport Uprated Clutch and Lightweight Flywheel Upgrade - A 5 page step by step guide for fitting the Courtenay Sport Lightweight Billet Steel Flywheel and Uprated Clutch to an Astra G SRi/GSi 2.0 Turbo, Astra G Coupe Turbo or Zafira GSi Turbo (Z20LET).

Read the full guide..............
From the November 2010 Issue of Total Vauxhall. Click on the Thumbnails Below to Open up each page. You will need a PDF Viewer to read these pages.

 

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - Issue 110 - June 2010.

Technical Feature - Courtenay Sport VXRacing Intercooler Upgrade - A 5 page step by step guide for fitting the Courtenay Sport VXRacing Intercooler to an Astra or Zafira VXR.

Read the full guide..............
From the June 2010 Issue of Total Vauxhall. Click on the Thumbnails Below to Open up each page. You will need a PDF Viewer to read these pages.

 

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - Issue 108 - April 2010.

Technical Feature - Fitting a 3" Exhaust to MK4 Astra - A 4 page step by step guide for fitting a 3" exhaust system to a Z20LET engine in an Astra Mk 4. A similar procedure can be followed for fitting a 3" exhaust system to Astra VXR.

Read the full guide..............
From the April 2010 Issue of Total Vauxhall. Click on the Thumbnails Below to Open up each page. You will need a PDF Viewer to read these pages.

 

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - Issue 106 - February 2010.

Technical Feature - VXR Turbo into MK4 Astra - A 5 page step by step guide for fitting a VXR turbo to a Z20LET engine in an Astra Mk 4. A similar procedure can be followed for fitting a VXR turbo to Astra Mk5 2.0 Turbo (Z20LEL/Z20LER), Zafira A (Z20LET) and Zafira B (Z20LER) including Astra and Zafira VXR models.

Read the full guide..............
From the February 2010 Issue of Total Vauxhall. Click on the Thumbnails Below to Open up each page. You will need a PDF Viewer to read these pages.

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Fitting Guide

Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - November 2008, January 2009, June 2007.

Technical Feature - Corsa VXR Stage 3 Conversion - A 6 page step by step guide for fitting an uprated Courtenay Sport intercooler, full exhaust system and a coolstat to a Corsa VXR

Technical Feature - Quaife ATB LSD into M32 6 speed Gearbox - A 6 page step by step guide for fitting a Quaife ATB Limited Slip Differential into an M32 6 speed gearbox. This feature was carried out on a Corsa VXR but the fitting information relating to the M323 gearbox can be followed for Astra VXR, Zafira VXR and Meriva VXR.

Technical Feature - Front Suspension Upgrade Astra G, Zafira A - A 6 page step by step guide for fitting poly bushes, bottom ball joints and an uprated front anit roll bar to an Astra G. A similar procedure can be followed for Zafira A and Astra H/Zafira B.

Read the full guides..............
Click on the Thumbnails Below to Open up each guide. You will need a PDF Viewer to read these pages.


 


 


 

Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - July 2007, Autumn 2006, September 2006.

Technical Feature - Rear Suspension Upgrade Astra G, Zafira A - A 6 page step by step guide for fitting an uprated adjustable rear anti roll bar and camber and toe shims to an Astra G. The same procedure can be used for Astra H, Zafira A, Zafira B, Vectra B, Corsa C are similar.

Technical Feature - Astra 322mm Big Brake Conversion - A 6 page step by step guide for fitting a 322mm Brake Upgrade to an Astra G on 5 stud hubs. The same procedure can be followed for Zafira A.

Technical Feature - Lighten the Load - A 6 page step by step guide for fitting a Billet Steel Lightweight Flyweel to a Vectra V6.

Read the full guides..............
Click on the Thumbnails Below to Open up each guide. You will need a PDF Viewer to read these pages.


 


 


 

Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk

Total Vauxhall - March 2007.

Technical Feature - Z22SE Cam Chain Change - An 8 page step by step guide for changing the cam chain on a Z22SE engine used in Astra G, Zafira A, Vectra B and VX220. Not a guide we produced ourselves but worthy of inclusion due to the popularity of this engine.

Read the full guide..............
Click on the Thumbnails Below to Open up each guide. You will need a PDF Viewer to read these pages.


 

Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk

Courtenay Sport Vauxhall Tuning
Courtenay Sport
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